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| Services
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Services
Offered..... Page4 |
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| Case
Study - 1
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| One of
the major manufacturing
units in India needed suiTable
oil for heavy duty tapping
operations. They were using
different metal working
fluids in a hit and miss
method and they found that
the oil mixed with swarf
was clogging the filters.
They on their own cut back
the viscosity of the oil
with Kerosene and this eliminated
clogging problems. However,
this operation also suffered
as the oil did not have
any E.P additives and the
tool life was reduced by
50%. A well-formulated oil
of low viscosity, sufficiently
doped with E.P. Additives
solved the problem, on our
advice. |
| Case
Study - 2 |
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| Scott
Mizell at Weyerthaeuser
Flint River Operations (USA)
implemented an aggressive
contamination control and
on - site oil analysis programmed.
Four primary sources of
contamination were targeted,
i.e. : - - New Oil contaminated
due to wrong storage and
handling practices, - Built
in during operations / repairs,
- ingested from environment
and Externally generated.
Multiple changes were made
including addition of desiccant
breathers (dehydrators)
on reservoirs and new oil
storage tanks. Off-line
filtration employed, random
cleanliness checks at repair
/ shops conducted and seal
small volume containers
were used for top -up purpose.
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| Case
Study - 3 |
| At the
East word power station,
contamination control at
an under ground storage
facility has really paid
off. Historically dirty
oil was the cause of frequent
suction and failure of hydraulic
shuttle valves. In addition
to labour, at peak times,
repair costs can be as high
as $ 200 per month in lost
production. Since installing
fine filtration and onsite
condition monitoring only
one failure has occurred.
This improvement has saved
hundreds of man-hours. In
time, it will yield hundreds
of thousands of dollars
in increased profits to
the organizations |
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