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Case
Study 4 : |
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Scott
Mizell at Weyerhaeuser Flint River operations (USA) implemented an
aggressive contamination control and on - site oil analysis programmed.
Four primary sources of contamination were targeted, i.e.: - - New
Oil contaminated due to wrong storage and handling practices. - Built
in during operations / repairs. - Ingested from environment and -
Externally generated. Multiple changes were made including addition
of desiccant breathers (dehydrators) on reservoirs and new oil storage
tanks. Off-line filtration employed, random cleanliness checks at
repair / rebuild shops conducted and sealed small volume containers
were used for top-up purpose. At the East word power station, contamination
control at an under ground storage facility has really paid off. Historically
dirty oil was the cause of frequent suction and failure of hydraulic
shuttle valves. In addition to labour, at peak times, repair costs
can be as high as $ 200 per month in lost production. Since installing
fine filtration and onsite condition monitoring only one failure has
occurred. This improvement has saved hundreds of man-hours. In time,
it will yield hundreds of thousands of dollars in increased profits
to the organizations. |
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